How to Patch an Unreachable Hole

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Occasionally there will be damage to a spot in the cover that is really hard to get at. The approach and advice given here, for safety’s sake, is a 2 person job. If you have a double cover structure, first unplug the inflator fan.

You will need to attach a padded cross piece to a long ladder. This piece should be 50% longer than your structure hoop spacing. i.e. if you have 4’ spacing your attachment should be 6’ long. This cross piece should be located high enough so that when you lean the ladder against the building it will be making contact with the “bulge” of the hoop.

The base of the ladder will be quite a ways out from the building. It is important that the helper firmly anchor the base of the ladder so that it can not kick out from underneath the person climbing the ladder.

If the hole in the cover is past the top of the ladder, you can lean against a hoop while standing on the ladder.

The area of the cover damage must be dry and warm before trying to put on a patch. Patches will not stick well to cold or damp covers.

As always, please call the office if you have any questions or need any clarification on this information.

Anchoring: Base Brackets vs Anchor Posts

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anchor post photo

We offer two main types of anchoring for our structures: Base Brackets (left pic) and Anchor Posts (right pic).

Which one you decide to go with largely depends on your application and location. They are not to be used together, it is a one or the other option. No matter which option you choose, please be aware, there is no such thing as too many anchors!

Although the building can be anchored directly into the ground with Anchor Posts, it can also sit on a slab, curb or beam or it can be elevated on some sort of a wall. Base brackets with lag bolts are supplied standard to fasten the building to the chosen form of foundation. Anchor Posts are available at an additional cost.

Anchor Posts must be set into concrete when:

  • the soil has been recently excavated (within the last 5 years)
  • it is required by the building code (use of concrete usually classifies the building as permanent)
  • extremely windy and exposed areas exist (at least use on the corner posts)
  • more than 10% of the anchor post will be out of the ground (upgrading anchor post size may be needed)
  • there are areas where erosion has been a problem in the past

Anchor Posts SHOULD NOT be used (and base brackets used instead) when:

  • the soil is a very heavy clay (heaving would be a constant problem)
  • there is a shallow rock layer
  • there are major amounts of rocks interfering with the accuracy of anchor post setting
  • the structure will be moved shortly (anchor posts must be cleaned out before reusing)

Recommendations are based on years of experience. Ultimately the customer is responsible to properly anchor a structure
Please see our installation pages for a more detailed breakdown of this topic Base Brackets vs Anchor Posts

Adding a Softcover Structure to the Side or End of Another Building

There are two ways of adding a structure to the side of a building. It can be done as a lean-to (half structure) that goes parallel to the building and up to the eave, or it can be a complete building at 90 degrees to the existing building. This article applies to the latter option.

When considering attaching an MSS structure at 90 degrees to another building, there are some important considerations to be mindful of before the purchase.

The first is that these buildings are almost always considered high humidity (especially when it is a greenhouse). This means that you will be subjecting that wall to a higher level of moisture. Extra waterproofing should be considered. This high level of humidity should be an extra concern if the intent is to use the warm air as a source of heat for the solid building.

The other thing to bear in mind is the potential snow shedding patterns from the bigger building roof. If the height difference is more than 2’, measures should be implemented to slow the process of shedding snow. Without slowing the rate that the snow comes off the taller building, the force of the impact could be triple or quadruple the weight of the actual snow.

If there is a likelihood of significant snow levels being shed, we recommend reducing the rib spacing of the first 12’ of the building. Going from 4’ to 3’ spacing will increase the strength by 1/3. Going from 3’ to 2’ is a 50% increase in strength. This will give your building the added strength for the impact of shedding snow and the volume that would potentially be on the roof.

The third thing that needs to be considered is how the cover will be fastened to your shelter at the wall. For a stand-alone building, you would be on a ladder or platform off the end but this is not possible if the end hoop is right against the wall.

One option is to have the first hoop about 2’ from the wall and then cover that section with something solid (plywood, sheet metal, Lexan, etc.). This will give you a place to crawl up and secure the cover into the wirelock.

Another option would have you put the first hoop about ½” to 1” from the wall. The wirelock channel would be installed on the underside of that hoop. During the cover installation, you would slide the cover through the gap and then wrap the cover around to the bottom. The wire inserts would be installed from the underside. This option is a little more tricky when doing the double plastic cover. After the cover is installed, the gap can be filled with square foam strips which are available at the building centers. Extra care must be exercised to protect the cover from bolt heads and nuts.

The third option would be to install the structure as per normal but about 1’ from the wall. The covering would be done as usual and once this is complete, the building would be slid up against the wall. This process is a bit risky since the building is not secured to the anchors for a short period. The longer the building is, the more challenging this option is.

The last challenge which needs some attention has to do with the method of ventilation which will be used. Typical ventilation flows through the building. In this scenario, ventilating though the building would also mean that you have to go through the attached building. It can be done, but you would be best to get some additional advice on the process.

If roll-up sides are going to be used, it must be noted that the attached building will interfere with proper airflow.

The challenge with using forced ventilation is “where does the air get into the building. It would be best to create a sketch of the building with thoughts as to what you intend to do. We will use our experience to advise you.

It is important to understand and work through these challenges before you purchase. We are here to advise.

Retightening a Loose Cover

A question that we are often asked in the fall is “Do I put the cover on now or in the spring?”

As with most everything in life, there are two ways of looking at things and both sides have pros and cons. The answer is always the same though, “Put the cover on now since, in our opinion, the pros significantly outweigh the cons”

The pros of putting the cover on a new building in the fall include less frost penetration and a chance for ground moisture to start evaporating sooner than later. Less frost penetration means you will require much fewer heat units to get the structure operational in the spring (significant savings). Ground moisture is a challenge every new structure owner faces and allowing that extra time will significantly enhance the growing environment (much healthier).

The main con of putting the cover on in the fall is that with colder temperatures during installation, you will most likely be dealing with an excessively loose cover in the spring. This will be a task that needs to be dealt with to prevent premature cover wear. This will NOT be an ongoing issue. Once you deal with the loose cover, it will be good to go and add life to the cover.

Since cover tightening should not be undertaken until the temperature is consistently warm and warm enough It should therefore not be done until May and until the minimum temperature is over 20C. This requirement also means that you should use a temporary fix to carry you over until you can do a permanent fix.

Do not use rope (especially nylon) over a loose cover to temporarily tighten a cover unless you are facing an emergency. The abrasion factor will create new problems while you are dealing with the other problem. Seat belt material or ratchet straps make ideal fasteners for a loose cover.

If you do not have access to this and you know you will be dealing with a loose cover, you can call our office for some tarp scraps. These can be cut into 2” or 3” strips and then put over the cover at 12’ – 15’ intervals. It is important that the straps are lying flat on the cover before tightening.

When you have a warm calm day to tighten the cover, the job can be done in two stages. Since you must pull lengthwise, you can do one end on one day and the other end the next day. If you simply loosen one side and pull tight, you will have uneven tightening which still will have premature wear.

Once the two sides and one end are loose, pull toward the end and start refastening from the peak and work down. You are always working from the middle to the corner. If any wrinkles develop as you do this, always pull 90 degrees to the wrinkle. If the wind is still calm when you are finished with one end, you can then do the other end. It is important to remember that once you have started loosening the cover, you are committed to finishing the job. Having loose cover overnight is an invitation for trouble.

If anything in this article is not clear, please do not hesitate to contact us for clarification before you start.

Choosing a Cover – Poly vs Tarp

Everyone wants to save money but they also want value for the dollars invested. One of the things that sets MSS apart is with the cover choices we offer.

The two main areas of covers we offer are the 12mil woven tarp and the 7.2mil plastic. (Other options available, call to confirm)

Both of these choices are by no means the heaviest that are out there, but they do provide excellent life span for the investment.

When you consider the cost per year on our 12mil white tarps, which have an 8-10 year expected lifespan, they stack up very favourably to the 20-24mil covers that are available.

  • The main reason 12mil is even an option for us to use is that our hoops or ribs are much closer together and therefore provide much more support to the cover.

Using 7.2mil plastic gives even more options.

  • Going clear (greenhouse) allows the necessary light transmission for plant growth.
  • Going white (livestock) allows light while still providing a shade factor.
  • The option of a double layer with air between, provides even more benefits for heat loss and condensation reduction and added stiffness in extremely windy locations.
  • The biggest attraction for the 7.2mil plastic is the life span you get for the investment.

Call to get your custom quote today. We would be happy to help you.
You can also see our covering page for even more detailed information

Installing Wire Insert on Multiple Layers of Plastic

In response to a few questions about increased difficulty of installing the wire insert on 3 layers of 7.2 mil plastic. I have done my experiment with zero added degree of difficulty.

I don’t want to leave it just like that. I would like to add a few points.

First of all, the temperature was about 18C when I did this. It will progressively get more difficult because the plastic is less pliable as the temperature gets colder.

I should follow this up with the same experiment when the temperature is below freezing.

For my experiment I put extra screws into the channel simply to increase the chances of interference between wire insert and screws.

I had one instance where it was a little more tricky and had to push a little harder.

I could see that there could be a possibility where you might need to take out the wire insert and start 1 centimeter over.

There are a few things which I wish to point out on logistics and technique. There is a critical thing to remember for the helper who is pulling on the loose plastic.

He/she must be pulling at least 30 cm ahead of where the wire is going into the channel to allow the necessary slack to get the wire into the channel.

The same applies for the person inside the structure who is pulling on the end wall cover.

Inserting the wire insert is very much a wrist action and proper technique is probably even more important when doing 3 layers of 7.2 mil

Your thumb should be on the next equal bump (either up or down) so that you can apply some twisting action to the insert.

Never simply slide the insert up and down as this can abraid the cover.