Installing Wire Insert on Multiple Layers of Plastic

In response to a few questions about increased difficulty of installing the wire insert on 3 layers of 7.2 mil plastic. I have done my experiment with zero added degree of difficulty.

I don’t want to leave it just like that. I would like to add a few points.

First of all, the temperature was about 18C when I did this. It will progressively get more difficult because the plastic is less pliable as the temperature gets colder.

I should follow this up with the same experiment when the temperature is below freezing.

For my experiment I put extra screws into the channel simply to increase the chances of interference between wire insert and screws.

I had one instance where it was a little more tricky and had to push a little harder.

I could see that there could be a possibility where you might need to take out the wire insert and start 1 centimeter over.

There are a few things which I wish to point out on logistics and technique. There is a critical thing to remember for the helper who is pulling on the loose plastic.

He/she must be pulling at least 30 cm ahead of where the wire is going into the channel to allow the necessary slack to get the wire into the channel.

The same applies for the person inside the structure who is pulling on the end wall cover.

Inserting the wire insert is very much a wrist action and proper technique is probably even more important when doing 3 layers of 7.2 mil

Your thumb should be on the next equal bump (either up or down) so that you can apply some twisting action to the insert.

Never simply slide the insert up and down as this can abraid the cover.

I hope this helps

Norm

Wirelock & Sidewall Cover Fasteners

 Most buildings come with enough wirelock to be installed on top of the first and last hoop. Additional wirelock can be purchased to run along the sidewall, or to be used to attach the covering to the end framing or doors if desired.

The end wall tarp is sandwiched between channel and hoop, inserts hold the roof tarp in place. Please see videos on our covering FAQ page for more details

By installing the end channel and then removing it to install the end cover, your channel will be pre-bent and have the correct holes.

  •  Generally the channel is installed on the top of the end hoop with the open side UP
  • The plain channel does not have a front or a back, it is symmetrical.
  • Start at the bottom of the end hoop and work your way up, generally centered on the hoop
  • Secure with #12 x 3/4” speed screws at 12” centers, (small head screws give less wire interference)
  • Carefully line up the ends of consecutive pieces to eliminate edges which can tear the cover
  • Once you get to the top of the hoop, simply lean on the channel to bend it and then go down the other side
  • If you must cut at the top, wrap the ridge with duct tape to prevent cover tears
  • You will need to cut the last piece of channel to make it fit
  • If your structure is butted against a building it is easier to install the channel on the bottom of the hoop (please call for some additional instructions)

Side Wall Cover Fasteners (you have 3 choices)

Notes: Pipe Straps are supplied when a structure has roll-up side walls and/or anchor posts options. When base board (wood or steel) is fastened with pipe straps, the base board should be pushed in so that it butts into the last hoop

sidewall-fastenersPlease see our wirelock & sidewall cover fasteners page from the installation manual for more details and photos

Installing Multiple Covers into One Wirelock Channel

This post covers another one of our most frequently asked questions,

HOW TO INSTALL MULTIPLE COVERS INTO ONE WIRELOCK CHANNEL!

We hope the description and video can help clarify this issue a bit more. Thanks for your feedback!

The beauty of wirelock is its ability to hold multiple layers of covers, even covers in different directions (i.e. roof and ends or 2 long lengths).

Before starting you must at least have the cover tacked at the opposite end. This will give you resistance for pulling the cover tight.

Our wirelock channel will hold up to 3 layers of 7 mil plastic securely.

Two layers of 12 mil tarp will not be held securely in the wirelock channel. This is why we recommend that the top of the end wall tarp be sandwiched between the channel and the hoop.

If you have never installed these covers before, it is recommended to use at least 3 people.

  • After the bottom of the end cover has been secured, pull the end cover over the hoop first.
  • Person “A” will hold it from the inside of the structure in such a way that there are no wrinkles.
  • The roof cover can now go over the channel as well.
  • Person “B” will pull on the roof cover while person “C” installs the stainless spring steel wire inserts.
  • “C” will start from the peak and work down.

It is critical to remember that “A” and “B”, who are pulling on the two respective covers, must always be pulling at least a foot ahead of “C” who is installing the wire insert. This will allow a little give in the covers so that there will not be damage.

With more experience “B” and “C” can be done by one person.

It is also important to remember the wrist technique for installing the wire insert. Do not slide the wire straight back and forth. This causes abrasions on the cover.

As you move back and forth, apply pressure with the thumb on the next parallel spot of the wire insert.
Use a needle nose pliers to get the last tip into the channel.
The next wire insert does not have to be overlapped.

For more details and to watch an illustration, please see our YouTube Video below