Air Circulation & Humidity Control

Even though many people would consider air circulation and humidity control as totally separate functions, they are closely intertwined.

You may have the proper sized openings to create the proper amount of air changes.

You could still have hot or cold spots in your greenhouse if you do not have proper circulation.

The same can be said about removing humidity.

For a ventilation system to have optimum efficiency and benefit, there must be balance. Having proper air circulation allows you to achieve that balance.

Horizontal air flow (HAF) fans typically come with a cage around the blades, a hanger bracket and a cord with plug. This allows them to be attached or suspended from the frame at the proper location. The motors are rarely more than 1/3 hp.

HAF fans always are installed in pairs and blow in opposite directions. A short greenhouse will have one in the front right corner and in the back left corner. A longer greenhouse will still have one in the front right and back left but also two half way down the length. The one on the right will blow in the same direction as the front right. The one on the left will be blowing in the same direction as the back left.

HAF fans should never be mounted in such a way that allows them to be blowing directly at plants. This would create an uneven drying. Some people will aim the fans slightly in the direction of the cover to ensure maximum air flow along the cover to maintain dry covers.

These fans run continuously to ensure that the temperature and humidity are spread evenly throughout. It also ensures that your thermostat or humidistat are reacting to air or moisture that is representative of what is going on in the greenhouse.

Ventilation is a difficult area of greenhouse production to get perfect. The more attention you pay to the details and modify what you are doing, the greater your production. The tricky part is that with all the variables, no two years will be the same. Carefully consider all your options and the situation you’re dealing with and you will have success!

The Variations of Passive Venting

In a nutshell, passive venting is creating an opening and letting the warm / hot air escape. The simplest form of this is opening a door or window. Just because it is simple does not mean that this method will be effective in cooling your greenhouse.

If your ends face into the prevailing winds, if you can make your doors big enough and if your greenhouse is short enough. That is a lot of “if’s” and you will still be doing a lot of running back and forth to have the correct amount of opening for the amount of ventilating you need to do.

We have already reviewed the most common form of passive ventilation in the roll up sides. It was noted that roll up sides work much better when paired with a high opening to create a chimney effect. It is a fact that hot air rises so the higher you can create an opening, the more effective it will be.

If you are relying solely on gable end windows, either motorized or manual, they will need to be quite large. You will also need to have the benefit of a regularly strong prevailing wind.

The most effective form of passive venting is a continuous roof vent. This will provide a continuous opening in the precise area where the air is the hottest. A roof vent should always be mounted down wind of the prevailing wind. The benefit of being down wind is that the wind creates a vacuum as it goes over the greenhouse and sucks the warm air out.  The air intake for a roof vent is often a roll up side.

A significant down side of a roof vent is the up-front cost. The cost is the same for a narrow and a wider structure. This is the reason they are almost exclusively put on wider buildings. The cost is simply spread out over a bigger area. The effectiveness of a roof vent still makes it appealing in spite of the cost.

Roof vents can be controlled manually with a chain fall opener or with a motorized gearbox. A motorized system can be a simple open / close controller that you set the limit switches or it can have a proportional controller that allows for pre-set stages. It is with an automatic controller that the benefit of the roof vent will really become apparent. Every couple of minutes it will react and adjust to the inside condition of the greenhouse.

All of the expenditures involved with your greenhouse need to be weighed as a cost versus benefit or cost versus return. This process is especially challenging when considering the options of ventilation. Many of the expenses are subtle and hard to measure. The returns are equally hard to quantify since weather is an additional variable. This makes it even more important to keep accurate records and be aware of your options for improvements.

The benefits and drawbacks of forced ventilation

By definition, forced ventilation included an electrically operated exhaust fan at one end of a building and intake louvre at the opposite end.

The biggest advantage of this system is how simply it can be automated. Running your power supply through a thermostat will allow the system to come on and shut off at the set point.

There are numerous things which need to be considered for forced ventilation to be effective.

The prime consideration is proper sizing of the system. Most greenhouses require one air change per minute to keep the temperature within a tolerable range for the plants. Fans are rated for the cubic feet of air they can move per minute (cfm). By calculating the air volume in a greenhouse, you can then get a fan that is appropriately sized.

There also is a formula to match the air intake to the exhaust. When the intake is too small, the capacity of the fan will be restricted but if the intake is too large, it also is undesirable. A properly sized intake will create some turbulence so that incoming air is mixed with the existing air before it moves through.

Consideration must also be given if the intake has netting over it to control incoming weed seeds or insects. This will restrict more air flow than is usually expected.

The orientation of fan / louvre combination is important. If the intake is on a south facing wall, the incoming air will always be warmer than average. This means you will be moving warm air rather than cooling.

If a fan is blowing into a prevailing wind, the fan capacity can be significantly decreased as well. If you do not have a choice but point that way, it would be wise to consider a hood or other deflector over the fan.

When you are deciding on what size fan to get, it is often suggested to get two fans with that combined capacity. It will cost more up front, but the extra payback will be on extra flexibility or options for ventilating. This gives you the option of “half capacity”.

When planning for a forced ventilation system, it is important to understand the requirements and cost of getting the electrical service to that area and also what the on going operating costs will be. In both cases, these expenses can be significant.

One last thing which needs to be pointed out for consideration has to do with irrigation. In a forced ventilation structure, things dry out more quickly and they will also dry out unevenly. Just something to be aware of when you are thinking everything will get watered the same.

In our next article we will explore the opposite end of this spectrum … some of the options of passive venting.

The Benefits & Drawbacks of Roll-up Sides

The main attraction of roll-up sides, as a method of ventilation, is that it is economical. There is not a significant investment and can be added to virtually any structure. Regardless of structure length, nowhere is very far from open air.

It is only by properly understanding the limitations and drawbacks that one can maximize the benefit. Just because something is inexpensive does not mean that it won’t end up being costly if it does not fulfil its purpose.

Roll-up sides should always be done in pairs (both sides). Even if you have a really high percentage of prevailing wind from one direction, there will be times when you need to ventilate into the prevailing wind.

Any time you have wind going in without opportunity of escaping,
there can be damage to the building.

The average vertical opening of roll-up sides is usually about 4’. If your greenhouse is in an extremely exposed area without any protection or wind breaks, quite often 2’ of vertical opening will be sufficient.

On the contrary, if the building is extremely sheltered, 6’ of vertical opening will be required.

One thing to remember on the height of opening is that if you have a low profile structure with a high opening, a sizeable area could get wet inside when it rains.

Regardless of the size of opening, if there is not a breeze, you will not have air movement.

It is based on this potential problem, that we recommend having end wall openings as high as possible. These openings will trigger a “chimney effect” air movement that will get rid of hot air that is trapped in the greenhouse. These openings will double as your first stage of ventilation since they would be opened when it is too cold outside to start rolling up the sides.

A drawback of roll-up sides is the amount of exposure they create for airborne weed seeds and pests. It is important to remember that when you use shade cloth to minimize this drawback, you are also significantly restricting incoming air.

The biggest drawback of roll-up sides is that there is no practical way to automate them. In other words, you have to be there to open and close them. This can be challenging on the cool, sunny days that have sporadic cloud cover. The sun goes behind a cloud and the temperature plummets and then soars when the sun reappears.

The best way to minimize this challenge is to add a small exhaust fan to the set up. This way you will have something to handle the borderline situations and then open the roll up sides once there is a more predictable need.

In the next article we will explore forced ventilation in greater detail. We also have many resources on our website, as well as videos if you want to explore the topic of roll-up sides further.

roll-up side videos

roll up side considerations

roll-up side Q&A

What is and isn’t “proper ventilation”?

Proper ventilation, in a nutshell, equals adequate air changes and movement while maintaining adequate light levels and humidity in a given area. Proper ventilation is about proper balance.

The challenging part of achieving this balance is that there is such a wide range of requirements for different plants. It is important to identify what is ideal for each variety that you are growing. It will not be feasible to have a perfect climate for each variety of plant, but you really should avoid grouping together plants with a wide difference in requirements. That would simply ensure that you are not doing very little properly.

Putting shade cloth over a greenhouse may lower the temperature to an acceptable level for your plants but that does not equal good ventilation. You may be depriving the plants of their critical light requirement plus you are not doing anything to enhance air movement.

Turning on an exhaust fan may create the required amount of air changes or movement, but with a temperature far below the plant optimum, your plants still will not achieve their potential. Fans also draw air in a straight line from intake to exhaust. This does not address “stagnant corners”.

Many times, light equals heat. They go up together and go down together. It is important to understand how and why they are controlled differently and where the overlap on that control is.

Generally speaking, proper air changes equals one air change per minute. Some plants require more and some can get by with less. For this, you will need to know what the air volume is for your building. It is a little trickier to calculate this on a gothic or quonset shaped structure. Using the length x width x 80% of peak height will give you a close enough number in either cubic feet or cubic metres.

With the next 4 posts we hope to create a more thorough understanding of how to achieve a good environment for your plants. This information will be helpful as to research options so that you can balance costs with benefits and return. Especially in the area of ventilation, many times expenses associated with proper ventilation will be offset by exponentially higher returns.

Season Extension: Ventilation & Heating

To make your greenhouse more of a year round functioning entity, there are two main areas in which you have to make the structure more efficient-Heating and Ventilation.

1. Heating is your biggest expense for the winter so retaining heat is a priority.

The easiest way to retain heat in your greenhouse is to install a double poly cover with air in between. A small squirrel cage blower attached to the inside layer of plastic aids in maintaining air between layers.

The more dead air space between these layers you can create, the closer you will be to achieving a 30% reduction in heat loss. Holes will result in air movement and therefore less efficiency. 3″-5″ consistent space is ideal. It is a given that you would have less than that around the edges and over the ridge.

Double plastic will have a considerably longer life span. It is important to realize that as plastic gets older, the light transmission will be reduced which will reduce production.

Infrared plastic (IR poly) does further reduce heat loss and increase light diffusion so it can also be a consideration when looking for ways to reduce heating costs.

2. Ventilation is also one of your biggest considerations for the warmer times of the year. Ventilation can be done through forced or mechanical methods or passive through vents or roll up sides.

Vents are extremely effective since they can be placed higher up where the heat needs to be expelled. Mechanical ventilation is more costly both up front and to operate but it is easier to control since it is attached to a thermostat. For mechanical ventilation to be effective, it needs to be sized and located properly.

Roll up sides are less costly and simpler to install but are restricted by the fact that you have to be there to open and to close.

Climate control is especially challenging in the spring and the fall since most days you will have the need for both ventilating and heating.

One area that you need to be especially aware of is stagnant air. Without proper air movement, circulation and exchanging, stagnant air can cause many different types of diseases. It is important to understand what your plants require