We don’t bend any steel before we get an order. This allows us to customize our products for your structure requirements. We use 7 different lengths of steel, and can interchange the way we bend them to give you the same shape, with less height, or slightly different width if that’s what you require. You can see more about the profile shapes and heights on our profile page
Click the chart below to enlarge it and find out what the peak height is for our individual structures. These can be adjusted as we don’t bend any steel before we get an order. Using longer steel, we can increase the height with the same width, or adjusting the curve we bend it at, we are able to give slightly different profiles. Please call and speak with Norm in these special cases so we can get you what you need. The below chart is meant as a guide only. Please let us know if you have specific concerns.
We have general engineered drawings for our standard buildings to help you get a building permit. It is impossible to have them for all the variations we offer though, but we do have them for most of our standard buildings. Please let us know if this is something you will require. *Our drawings are in the process of being updated and we appreciate your patience. Contact Norm for more details.
We have provided sample prices on each of these pages to give you a starting point, but have any width available from 10-32′, and can go any length you require. We’ve done them up to 300′ long! Typically we do structures at 3′ and 4′ spacing between hoops, but can go 2′ spacing for extremely high snow areas and 6′ spacing if it will be left uncovered in the winter.
Our structures have a standard Gothic Profile that comes to a peak, to shed snow more efficiently. Our structures are Canadian built for Canadian seasons. We add wind braces to ensure stability in windy areas, and can give you other tips for winter maintenance and snow if you are especially concerned.
We also offer our High Profile structures, which give around 2′ more clearance than our regular standard Gothic profile. Up to 20′ wide our high profile uses 1″x2″ steel, and we offer a heavy high profile option that is 20′ wide and uses 1″x3″ steel. 24′ and wider uses 1″x3″ steel as standard.
We have also created our Cathedral Series, which is our standard Gothic arch flipped around, to give more usable height, with less floor space (for RVs as an example). see here. It is more susceptible to wind, because of the straight sidewalls. No snow stays on this shape at all, unless there has first been a wet slushy rain/snow, and then a freeze. This style is available in widths of 20′, 18′, 16′ and 14′.
We have been known to make our version of an igloo, and flying structures lifted up onto apartment buildings to help construction (see our Unique Uses page!). We welcome your unique challenge and look forward to helping you find your shelter solution!
The chart below details the structure components and specifications
We offer 4 different types of standard coverings for your shelter solutions. We offer two types of 7.2 mil plastic and two types of 12 mil tarps. All of the covers can be fastened to our structures using wirelock, which is a flexible steel wire, bent into an aluminum channel on either end of the structure. This sheet is a brief overview of the options, and reasoning behind which we recommend for what application. We would be happy to answer any remaining questions you have.
The main difference between plastic and tarp beside the cost is the tear resistance. The 12 mil tarps are much more tear resistant than the plastic. The other key differences are price and life expectancy.
Plastic is the less expensive option of the covers that we offer, and is 6 mil and available in white or clear. It generally runs between 15¢-207¢/sqft depending on the size piece you require. Life expectancy is 6-7 years for single layer plastic or 6-8 years for double plastic. 7.2 mil plastic is also available with an anti-condensate and infrared coating for even greater drip control and heat savings (see below for more info on these). This plastic comes with a 5 year warranty against deterioration by the sun.
Plants need clear plastic to grow and flourish. Clear plastic is also used for swimming pool covers, as both applications require sunshine to come through. The white plastic is best when more shade is required and is ideal for livestock. It is slightly cooler inside the structure than the clear option. White plastic is also recommended for swimming pool applications where more privacy is required, as well as covering RVs or other equipment where fading would be an issue.
For greenhouses, swimming pools or livestock, we usually recommend a double cover, with roll up sides and an inflator fan. Double covers extend the life expectancy of the cover, reduce heat loss by 30%, which helps maintain the temperature in the structure, as well as reduce condensation. The small inflator fan that we offer and include in the double cover package prices, uses very little electricity and is left running all the time to keep air between the two layers so you can reap the benefits of the double cover.
Plastic can also come with an anti condensate coating which will reduce or eliminate dripping in your greenhouse. This is a detergent additive which will eventually work itself out of the plastic. This happens more quickly if you have very high humidity levels in your greenhouse. The cost is roughly 10% more then regular 6 mil plastic and is only available in full rolls (100′ or more).
One other variation on greenhouse plastic is that with an IR (infra-red) coating. The cell structure that this plastic is made from is significantly different from the regular plastic. This gives the plastic a much softer texture and feel and contributes to it not being as strong as regular plastic. This is why we suggest that it only be used as the inside layer of a double plastic installation. The slight restriction for people with shorter greenhouses is that the IR plastic only comes in 100′ and 150′ rolls. You would either have a friend who can buy/use the extra or be prepared to “waste” some. There are also not quite as many choices for available widths as with regular plastic.
The IR plastic can reduce your heat loss by up to 20% over a regular double poly installation. Even though this plastic has a hazy look to it, the light transmission properties are actually a couple percentage points better. This plastic comes standard with an anti-condensate coating which means there will be less dripping in the greenhouse. All of these features make IR plastic an attractive alternative for many people in spite of the fact that the cost is roughly 20% more then regular plastic. This plastic does not have an inside or outside.
Please call Norm to specifically inquire about more information regarding these special coatings.
**Over the last year, our plastic supplier has been transitioning to a heavier and stronger plastic film as a structure covering. 6mil mil UV stabilized plastic has been around for a long time. This has now been changed to 7.2 mil. This is a stronger material which is expected to last longer as well.
With the extra weight (20% increase) there is an extra cost but with the extra projected life span, the cost per year should be about the same.
This applies to both the clear and the white.
The IR plastic (infrared) has also been upgraded to 7.2 mil. This is a heat saving plastic with anti drip properties. Since it is also now stronger, it is okay to use as an outside layer.
There are many references on our website and in our literature to 6mil plastic. We are going to do our best to get these all changed as quickly as we can.
We thank you for your patience and understanding and above all we thank you for your interest and business!
Tarp is more expensive than the plastic options, but is also more durable if equipment, car doors or hay might bump against the cover frequently. It is a 12 mil three ply woven material, available in white or green. It generally runs between 38¢-45¢/sqft depending on the size piece you require. Life expectancy is 5-6 years for the green tarp and 8-10 years for the white tarp. Green tarp comes with a 4 year warranty and white tarp a 6 year warranty against deterioration by the sun.
The green tarp consists of a green, black and white layer, which absorbs heat significantly more than our white option, which consists of a white, clear and white layer. The heat absorption contributes to faster deterioration of the green cover as well as having a higher inside temperature. The white tarp is less noticeable in the summer than the green is in the winter, if camouflaging is a concern. The white tarp also lets light in, making it easier to work inside the structure because it’s not as dark inside. Tarps are fully waterproof.
Our white plastic is available in widths of 24′, 32′, 40′ and 48′. Our clear plastic is available in widths of 25′, 28′, 32′, 36′, 40′, and 48′. Our white tarp is available in widths of 25′, 32′, and 36′ and the green tarp is available in 32′ wide. A full roll of plastic is considered as 100 or more feet and is sold in multiples of 5′ for length.
One of the less often used roof coverings is the twin wall polycarbonate. It is generally considered to be a 15 year material and it has extremely high impact resistance. The double wall with honey comb shaped flutes also gives it very good heat retention properties for a light transmitting material. It is considered as a rigid material but it does have enough flex to be installed on our Gothic shaped structures. This material sells for $2.50 – $3.00 per square foot and the structure also requires some modification. This material can also be used as an end and/or door covering when durability and appearance are extra considerations.
Whichever covering option you choose, it’s important you receive all the benefits you require for your application. We are able to assist you in weighing the options further, as well as providing you a sample of each for your review. We look forward to helping you find the cover solution that best fits your needs.